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Cracking Process Analysis with Raman Spectroscopy

After distillation, heavier, lower-value fractions require further processing to create lighter, higher-value products such as gasoline, diesel, and jet fuel. Cracking is a vital conversion process that breaks down long-chain hydrocarbon molecules into smaller, more useful ones, significantly enhancing the economic value of crude oil.

Your Simple, Cost-efficient Turnkey Solution 

At HORIBA Process Instruments, we understand the unique demands of your industry. Our cutting-edge Raman spectroscopy solutions for crude oil conversion are designed to deliver accurate, real-time insights for process optimization, safety, and compliance. From oil and gas to pharmaceuticals and beyond, we provide reliable tools that empower you to monitor critical parameters, reduce operational costs, and improve product quality.

Common Types of Cracking Processes 

Cracking is achieved using a combination of heat, pressure, catalysts, and sometimes hydrogen. The most common types of cracking processes in complex refineries include:

  • Fluid Catalytic Cracking (FCC): Primarily used to produce high-octane gasoline and valuable olefins, FCC units process heavier gas oils into lighter hydrocarbons through the use of a powdered catalyst in a fluidized state.
  • Hydrocracking: Combining cracking with hydrogenation, hydrocracking produces ultra-clean fuels such as jet fuel, diesel, and naphtha. This process not only breaks down heavy molecules but also removes impurities like sulfur and nitrogen, making it critical for meeting stringent environmental regulations.

Cracking is not the only method of crude oil conversion, but it plays a central role in maximizing the yield of valuable products while reducing reliance on heavy residual fractions. The ability to monitor and control the composition of feedstocks and products in real-time is essential for optimizing these processes.

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Revolutionizing the Cracking Process with Raman Technology in Refineries

HORIBA’s Process Raman technology provides precise, real-time analysis of critical parameters within cracking units, ensuring optimal performance. By accurately measuring key feedstock and product properties—such as sulfur content, aromatic concentrations, and distillation ranges—Raman analyzers empower refineries to:

  • Improve conversion efficiency
  • Protect catalysts
  • Minimize operational costs
  • Enhance product quality

With its robust performance and compatibility with demanding refinery environments, HORIBA Process Raman is an essential tool for ensuring the economic and operational success of cracking units and other crude oil conversion processes.

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oil pump representing the use of Raman technology to refine cracking process

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At HORIBA Process Instruments, we are committed to more than just delivering cutting-edge Raman technology—we aim to empower you with the knowledge and tools to excel in your industry. Our Resources & Knowledge Base is your go-to hub for expert insights, technical documentation, and best practices to optimize your process monitoring and analysis.

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