Crude Distillation Monitoring with Raman Spectroscopy
All refineries utilize atmospheric distillation units as a fundamental part of their operations, and more advanced facilities often include vacuum distillation units to further refine heavier fractions. These distillation units separate crude oil into distinct petroleum fractions based on boiling points through a carefully designed process. A series of trays within the distillation column allows heated vapors to rise and condense at varying levels, isolating liquids into their respective fractions.
The temperature gradient within the column drives the separation process. The top of the distillation column is cooler than the bottom, causing lighter fractions to vaporize and rise before condensing into liquids at the upper trays. These fractions include gasoline and naphtha. Medium-weight fractions such as diesel, kerosene, and jet fuel condense in the middle of the column, while heavier fractions like gas oils collect lower in the tower. The heaviest components with the highest boiling points, such as residual oils, settle at the bottom of the distillation column.
Your Simple, Cost-efficient Turnkey Solution
At HORIBA Process Instruments, we understand the unique demands of your industry. Our cutting-edge solutions are designed to deliver accurate, real-time insights for process optimization, safety, and compliance. From oil and gas to pharmaceuticals and beyond, we provide reliable tools that empower you to monitor critical parameters, reduce operational costs, and improve product quality.
Enhancing Crude Distillation Efficiency with Raman Technology
HORIBA Process Instruments Raman analyzers for crude oil tower optimization are engineered for reliability and precision in these demanding process environments. With features like temperature-controlled redundant lasers, a monochromator, and a CCD camera, the PI-200-I Raman Analyzer ensures stability and accuracy in monitoring critical process parameters. Designed for online analysis, the PI-200-I features an 18-channel multiplexer, capable of monitoring multiple components across up to 17 process streams. Its rugged design eliminates the need for sample conditioning in most applications, making it an efficient and versatile solution for real-time analysis.
The analyzer can detect and quantify trace levels of key components within process streams and is available in configurations suited for both general-purpose 19" racks and purged enclosures for hazardous environments. The included PROspect process software seamlessly integrates with plant DCS systems through Modbus or 4-20mA outputs, providing operators with actionable insights to optimize operations and maintain product quality. HORIBA's Raman technology is an advanced, reliable solution for modern refinery processes.
Process Raman Benefits:
- Predict Crude Unit cut points.
- Monitor key properties to adjust cut points based on market needs.
- Monitor product from Propane to Heavy Gas Oil
- Measurements in < 3 minutes
Resources
At HORIBA Process Instruments, we are committed to more than just delivering cutting-edge Raman technology—we aim to empower you with the knowledge and tools to excel in your industry. Our Resources & Knowledge Base is your go-to hub for expert insights, technical documentation, and best practices to optimize your process monitoring and analysis.
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